Automated crane systems are revolutionizing material handling across industries by enhancing safety, efficiency, and precision. These systems reduce reliance on manual operations, lowering the risk of workplace injuries while optimizing productivity. By integrating cutting-edge automation technology, businesses can streamline workflows, improve operational efficiency, and make data-driven decisions for better resource management.
Our crane automation systems include advanced motion control, obstacle avoidance, no-sway technology, and coordinated multi-axis movement. Designed for reliability and maintainability, these systems improve overall operational efficiency while ensuring seamless integration with warehouse management systems. Whether it’s for heavy-duty lifting, warehouse logistics, or precision material handling, automated crane systems provide the flexibility and control needed for modern industrial environments.
About Automated Overhead Crane Control Systems
At Simmers Crane Design and Services, we specialize in the smart positioning and management of automated cranes and hoists. Our automation technology solutions cover a wide range of crane equipment, including:
- Overhead Cranes – Designed for high-capacity lifting and efficient movement.
- Gantry Cranes – Versatile and ideal for outdoor or large-scale applications.
- Jib Cranes – Suitable for specific work areas requiring precise load movement.
- Hoists – Offering manual, electric chain, wire rope, and air hoists to suit various operational needs.
- AS/RS and Automated Material Handling Systems – Improving warehouse efficiency and inventory management.
- T-Cars and Shuttles – Enhancing automated transport and positioning solutions.
- Plating Lines – Ensuring seamless automation for industrial plating operations.
With a strong emphasis on research and development, our automation technology has facilitated the implementation of dependable solutions, including:
- Skew Control – Minimizing misalignment and optimizing crane movement.
- No-Sway Technology – Reducing load oscillation for precise placement.
- Obstacle Avoidance – Preventing collisions and enhancing workplace safety.
- Coordinated Multi-Axis Moves – Synchronizing multiple movement parameters for complex tasks.
- Advanced Safety and Redundancy Features – Ensuring compliance with industry safety regulations and improving system reliability.
Our Level 1 automated crane controls are designed to work with Level 2 warehouse management systems, ensuring enhanced reliability, maintainability, and seamless integration in cases where we are not providing or replacing the WMS system.
Automated Crane Industries and Applications
For more than 60 years, Simmers has provided our customers with solutions and components for automated crane systems. Our automation team understands the unique challenges and benefits of utilizing automation in applications throughout many industries, including:
- Automotive – Automated crane systems improve efficiency in automotive manufacturing plants by optimizing material flow, handling large components, and supporting just-in-time production processes. Our systems ensure precise placement and seamless integration with assembly lines.
- Metals Production – Automated cranes are vital in steel mills and aluminum processing facilities for handling heavy coils, slabs, and billets. Advanced automation technology ensures accurate positioning, temperature monitoring, and reduced downtime.
- Power Generation – Power plants rely on automated crane systems to move turbines, generators, and other critical components safely and efficiently. Our solutions incorporate safety features like obstacle avoidance and redundancy for mission-critical crane operations.
- Construction – Automated cranes enhance shop logistics, moving materials quickly and precisely to reduce labor costs and improve project timelines. Our systems streamline workflows in precast concrete facilities and structural steel fabrication.
- Aerospace – The aerospace industry benefits from automated crane systems in aircraft assembly, maintenance, and component storage. These systems provide precise handling for fragile and high-value parts, ensuring seamless integration with manufacturing operations.
Controls are designed for:
Safety
Safety is at the core of our automation solutions. Our crane automation systems comply with the latest industry regulations and incorporate cutting-edge safety features such as safety PLCs, obstacle detection, and collision avoidance systems. We design our controls to ensure a secure working environment, minimizing risks and protecting both personnel and equipment.
Reliability
Our systems utilize the latest software and hardware, tested extensively for optimal performance. We implement redundant control measures, real-time monitoring, and predictive maintenance capabilities to ensure system uptime and prevent unexpected failures. Our cranes are built to withstand demanding industrial environments, providing long-term durability.
Productivity
Efficiency is key to meeting operational goals. Our automation solutions streamline workflows, reducing manual handling and improving cycle times. Real-time data tracking allows for continuous performance optimization, while automation minimizes downtime and maximizes throughput for increased productivity.
Maintainability
Our automation platforms are built on industry-leading technologies from Allen-Bradley, Siemens, and other global leaders. Maintenance is simplified with intuitive user interfaces, structured programming, and remote diagnostics. Our 24/7 support ensures rapid response in case of any issues, keeping your operations running smoothly.
Contact us today to discover how our Automated Crane Systems can streamline your operations and improve performance!
Cranes Automation Solutions
Bridge Crane
Built to model a 5-axis stacker crane, this system allows for precise movement in multiple directions, ensuring efficiency in high-load applications. Its automated controls enhance accuracy, speed, and safety in various industrial settings.
Crane Lab
Our cutting-edge crane lab features a fully functional bridge crane with trolley, hoist, and rotating grabs, allowing for extensive testing, proof-of-concept validation, and operator training before full-scale implementation.
Plating/Pickling Lines
Automating plating and pickling lines is one of our key areas of expertise. Our solutions enhance precision chemical application, reduce waste, and improve throughput in metal processing industries.
Anti-Sway
Prevents unnecessary movement of materials during plating and pickling operations, improving efficiency and accuracy.
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Trutime
Provides real-time monitoring and analysis to enhance process efficiency and quality control.
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Stacker Cranes & AS/RS Solutions
We retrofit and upgrade legacy stacker cranes with modern automation technology, improving speed, accuracy, and integration with warehouse management systems.
Discover how our automated crane systems can transform your operations.
Contact us today to learn more about our industry-leading automation solutions.
